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ATOS ScanBox Series 6

In the production environment, it is important to identify, analyze and eliminate quality problems as fast as possible. For that, as many parts as possible have to be completely checked in the shortest amount of time to be able to initiate targeted corrective measures at short notice and to minimize scrap.

Entry solution for production monitoring

The ATOS ScanBox 5108 can be used for inspecting parts up to a size of 800 mm. Due to the small dimensions of the ATOS ScanBox, the system is often used by manufac­turers of turbines, fans, blisks and cast housings. In airfoil inspections, this model can be used for measuring sharp radii in positions and contours with a detail resolution of more than 20 measuring points per millimeter.

High load capacity

As parts of up to 2000 mm in size can be easily measured with the ATOS ScanBox 5120, this model is mainly used for larger parts, such as interior components of vehicles. However, the ATOS ScanBox 5120 has also proven its efficiency in casting and forging applications such as the inspection of cast parts, sand cores and models.

Two working areas

A special feature of the ATOS ScanBox 6235 are the two working areas that can be operated independently from each other and therefore deliver even more precise measuring results within minimum time. The rotation table can be set up parallel to the measurement.

High throughput

The parts and the fixtures can be set up on changing pallets outside the ATOS ScanBox. The pallets are loaded quickly and reproducibly using positioning pins. The pallets are loaded quickly and reproducibly using positioning pins. This results in a high throughput of parts and is ideally suited for series production.

Loading and measuring at the same time

The ATOS ScanBox 6235 makes an even higher throughput possible due to two working areas that can be operated independently from each other. The rotation table can be set up parallel to the measurement. In both working areas or on the rotation tables of the ATOS ScanBox 6235, parts such as doors or trunk lids with a size of up to 3.5 m can be placed. Both working areas are operated safely due to the automatic doors.

Intuitive loading concept

Quick loading and unloading

The entry areas are constructed very wide and allow an uncomplicated use of loading machines such as cranes, forklift trucks or pallet trucks. The ATOS ScanBox Series 6 can be loaded with large and heavy parts. The maximum load of the rotation table unit is 5,000 kg.

Quick change of parts

With the ATOS ScanBox 6135 and 6235, attached parts, such as trunk lids and doors, can be measured faster with a multi-part fixture because it is not necessary to change the fixture. The multi-part fixture can be easily positioned so that the attached parts can be exchanged at the front side.

Benefits

Production-accompanying quality control

A typical application for the ATOS ScanBox Series 6 is quality assurance in production but also product development and tool try-out. For the verification of the quality via a digital twin, the optical measuring system delivers fully automated full-field deviations between the complete actual 3D coordinates and the CAD data in the shortest possible time.

High-precision 3D measurement technology

The optical 3D measuring machine is delivered with an industrial and high-precision 3D scanner of the ATOS series. With its powerful light source, the ATOS 5 sensor delivers high-precision data in a short measuring time. Combined with the extremely bright light source of the ATOS 5X, the models ATOS ScanBox 6135 and 6235 allow large measuring volumes and therefore an even higher throughput while maintaining a very high detail resolution. This is, for example, required in car body manufacturing.

Bestseller for the measurement of larger objects

The ATOS ScanBox 6130 is the entry-level model for full-field inspection of parts with a size of up to 3000 mm. Since the rollout, the automated 3D measuring machine was installed in many hundreds of companies in various industries, such as automotive, aerospace and energy.

ATOS ScanBox Brochure

For further information about the ATOS ScanBox, please contact us to request a copy of the brochure.

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Powerful software for the entire workflow

ATOS Professional

ATOS Professional is a process-reliable software solution for controlling ATOS 3D scanners. The software creates precise 3D surface data and combines complete inspection and reporting functions in one software package. The software contains all functions from the Professional module of the GOM Inspect Suite and is therefore a complete parametric and traceable measuring and evaluation software for dimensional analyses.

VMR

The virtual measuring room is the central control station and measurement planning module in the ATOS Professional software for all elements of the ATOS measuring cells. It offers the functional representation of a real measurement environment in a virtual simulation. Thanks to the VMR, the user can work with the system without requiring specific robot programming skills. All robot movements are simulated and checked for safety before being performed in the actual environment.

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